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PARTS LIST for 30/3 Amp Power Supply, by Karl Shoemaker, AK2O |
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Main chassis-General items |
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Qty: |
Description |
Number |
Values |
Values |
Vender |
Part Number |
What for |
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1 |
Box, metal |
16 Gu |
17" x 9" x |
4 1/2" |
Local metal shop |
Steel |
entire unit |
25 |
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1 |
cover |
16 Gu |
17" x 9" x |
Local metal shop |
Steel |
above box |
5 |
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8 |
screw |
self tapping |
#10 |
Local HW stores |
above box and cover |
0.25 |
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1 |
Panel, rack |
Aluminum |
#3 |
White |
Mouser Electronics |
563-PA-1103-WH |
5 1/4" (steel ok, too) |
20 |
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6 |
Screw |
#10-32 x 1/2" |
PHPD |
Nickel |
Local HW stores |
Mounting panel to box |
0.25 |
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6 |
Nut |
#10-32 |
Nickel |
Local HW stores |
Mounting panel to box |
0.25 |
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1 |
Terminal block |
TB2 |
142-4 |
. 563" |
Mouser Electronics |
538-38211-0104 |
10 v section output |
3 |
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4 |
Screw |
#10-32 x 1" |
PHPD |
Nickel |
Local HW stores |
above terminal block, TB2 |
0.25 |
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4 |
Nut |
#10-32 |
Nickel |
Local HW stores |
above terminal block, TB2 |
0.25 |
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1 |
Terminal block |
TB1 |
140-4 |
Mouser Electronics |
538-38770-0104 |
12 v section output |
2 |
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4 |
Screw |
#8-32 x 1" |
PHPD |
Nickel |
Local HW stores |
above terminal block, TB1 |
0.25 |
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4 |
Nut |
#8-32 |
Nickel |
Local HW stores |
above terminal block, TB1 |
0.25 |
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2 |
Screw |
#10-32 x 1/2" |
PHPD |
Nickel |
Local HW stores |
2 ground points on chassis |
0.25 |
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3 |
Nut |
#10-32 |
Nickel |
Local HW stores |
2 ground points on chassis |
0.25 |
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4 |
Lug, ring type |
#10 |
10-12 AWG |
Mouser Electronics |
517-1218 |
Grn wire, MOV, 10v ground points |
2 |
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1 |
Jack, pin type |
Black |
1/4" hole |
Mouser Electronics |
530-105-0803-1 |
Ground point for DVM |
0.75 |
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1 |
Line cord, IEC |
Hosfelt Electronics |
60-616 |
AC power input |
2 |
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1 |
Connector, IEC, AC |
W/ RFI |
IEC type |
Hosfelt Electronics |
27-190 |
AC power input |
1 |
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2 |
MOVs or SADs |
200 DC |
150AC |
Hosfelt Electronics |
V150LA20B |
AC power input limiting |
1 |
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2 |
Toroid, ferriet |
4 turns |
1/2" dia |
~ 4 uH |
All Electronics |
TOR-23 |
AC input RFI filtering |
0.25 |
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3 |
Fuse holder |
3AG |
10 Amp |
Hosfelt Electronics |
342014A |
AC and DC primary |
4 |
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3 |
Fuse, 3AG |
5 Amp |
MDL |
Hosfelt Electronics |
31-170 |
AC and DC primary |
1 |
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4 |
Fuse, 3AG |
10 Amp |
3AG |
Hosfelt Electronics |
31-070 |
10 v section |
1 |
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2 |
L.E.D. |
XC556G |
1 3/4", defused |
Green |
Jameco Electronics |
34761EH/34761CC |
Power indicator circuits |
0.25 |
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4 |
L.E.D. |
XC556Y |
1 3/4", defused |
Yellow |
Jameco Electronics |
34825CF/34825CC |
Fault/alarm circuits |
0.25 |
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3 |
Resistor |
1K |
1/4 watt |
Mouser Electronics |
DC alarm and indicators |
0.25 |
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2 |
Resistor |
47K |
1 watt |
Mouser Electronics |
AC alarms |
0.25 |
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1 |
Fan |
Melsughita |
4" Boxer, DC |
Hosfelt Electronics |
26-637 |
Air flow-10v diodes |
4 |
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4 |
Screw |
#6-32 x 1 1/2" |
PHPD |
Nickel |
Local HW stores |
Mounting fan |
0.25 |
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4 |
Nut |
#6-32 |
Nickel |
Local HW stores |
Mounting fan |
0.25 |
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1 |
Fuse, 3AG |
Bussman |
1 Amp |
Hosfelt Electronics |
31-020 |
Fan protection |
0.5 |
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24" |
Wire, colored |
stranded |
W,B,Y,R,etc. |
18 AWG |
Mouser Electronics |
Everything except 10v wiring |
1 |
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99" |
Wire, colored |
solid, Romex type |
10 AWG |
Wht, Blk |
Local HW stores |
10v wiring |
2 |
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6" |
Electrical tape |
Scotch "88" |
Local HW stores |
Potection of C1 terminals |
0.25 |
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24" |
Wire, colored |
R, Blk |
16AWG |
12v wiring |
0.25 |
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2" |
Heat shrink |
1/16" |
Clear |
Mouser Electronics |
5174-11163 |
MOV/SAD leads(one side) |
0.5 |
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6" |
Heat shrink |
3/16" |
Clear |
Mouser Electronics |
5174-13163 |
Wiring and terminals |
2 |
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3 |
Paint can |
Spray |
White |
Local HW stores |
10 |
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1 |
RTV sealant |
Small tube |
Clear |
Local HW stores |
Stabilizing T1 windings |
2 |
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1 |
Compound,sink |
Small tube |
Mouser Electronics |
For 12 bridge rec. |
1 |
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1 |
Letter Transfer kit |
Local HW stores |
front panel labeling |
3 |
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1 |
Solder |
Kester "44" |
.031" |
Hosfelt Electronics |
46-141 |
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1 |
Tool |
Drill |
Press |
Local HW stores |
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1 |
Tool |
Drill |
Hand |
Local HW stores |
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1 |
Tool |
Drill |
Bits |
Local HW stores |
3/16, 1/8", 1/16", etc |
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1 |
Tool |
Screwdriver |
#2 Phil |
Local HW stores |
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1 |
Tool |
#1 Straight |
Local HW stores |
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1 |
Tool |
open wrench |
1/4" |
Slim |
Local HW stores |
tightening 4-40 nuts on sub-assy |
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1 |
Tool |
Recep saw |
Local HW stores |
cutting AC connector hole |
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1 |
Tool |
Pen, felt |
Red |
Local HW stores |
marking #10 white wire to red |
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1 |
Tool |
File, bastard |
Local HW stores |
cutting AC connector hole |
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30 |
Hours |
labor, time |
Aprox count per unit |
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10 volt power supply section |
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1 |
Transformer |
Internet ? |
35 Amp |
12 v |
430-7001 |
T1; remove 2 windings (each way) |
35 |
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4 |
Screw |
#10-32 x 1/2" |
PHPD |
Nickel |
Local HW stores |
mounting above transformer |
0.25 |
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4 |
Nut |
#10-32 |
Nickel |
Local HW stores |
mounting above transformer |
0.25 |
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1 |
Choke |
Hammond 195C30 |
Mouser Electronics |
195C30 |
L3 |
40 |
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4 |
Screw |
#10-32 x 1/2" |
PHPD |
Nickel |
Local HW stores |
mounting above choke |
0.25 |
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4 |
Nut |
#10-32 |
Nickel |
Local HW stores |
mounting above choke |
0.25 |
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1 |
Capacitor |
Elect, PC grade |
. 1 F |
25v |
Mouser Electronics |
CGS104U025X3L |
Primary DC; C1 |
38 |
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1 |
Capacitor |
Elect, PC grade |
44,000 uf |
30v |
Mouser Electronics |
CGS443U030W3C |
Secondary DC; C3 |
26 |
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1 |
Clamp |
for capacitor |
3"- 3 1/4" |
Mouser Electronics |
539-VR12 |
for above C1 |
1.5 |
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1 |
Clamp |
for capacitor |
2.5"~2.56" |
Mouser Electronics |
539-VR10 |
for above C3 |
1.5 |
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6 |
Screw |
#8-32 x 1/2" |
PHPD |
Nickel |
Local HW stores |
Above clamps |
0.25 |
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1 |
Screw |
#8-32 x 3/4" |
PHPD |
Nickel |
Local HW stores |
Adjuster for above clamp |
0.25 |
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7 |
Nut |
#8-32 |
Nickel |
Local HW stores |
Above clamps and adjusters |
0.25 |
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6 |
Lug, ring type |
#10 |
10-12 AWG |
Non-insu |
Mouser Electronics |
517-1218 |
C1, C3 and L3 terminals |
0.75 |
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4 |
Lug, ring type |
1/4" |
10-12 AWG |
Non-insu |
Mouser Electronics |
517-1219 |
Diodes on heat sink |
0.5 |
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4 |
Diode, rectifier |
Cathode on stud |
40 Amp |
200 PIV |
Hosfelt Electronics |
40HF20 |
Goes on heat sink, below |
8 |
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1 |
Heat sink |
Aluminum |
2"x4" w holes |
1/4" holes |
All Electronics |
NLA |
above reverse diodes |
3 |
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2 |
bracket, L type |
steel |
1/2" x 1/2" |
#10 holes |
Local HW stores |
mounting above sink |
1 |
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2 |
Nut |
#10-32 |
Nickel |
Local HW stores |
spot welded on L brackets |
0.25 |
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2 |
Screw |
#10-32 |
1/2" |
Nylon |
Local HW stores |
mounting above sink |
0.25 |
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2 |
Nut |
#10-32 |
Nylon |
Local HW stores |
mounting above sink |
0.25 |
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4 |
Insulator, Mica |
TO-3 |
All Electronics |
mounting above sink |
0.25 |
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4 |
Diode, rectifier |
Anode on stud |
40 Amp |
200 PIV |
Hosfelt Electronics |
40HF R20 |
Chassis mounting |
8 |
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2 |
Thermo switch |
100° F |
N.O. |
Mouser Electronics |
802-STC-100 |
fan control; mounts on sink |
8.5 |
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1 |
Fuse holder |
Array type |
8 Position |
3AG |
Hosfelt Electronics |
43-191 |
For 10v and fan protection |
1.5 |
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4 |
Screw |
#8-32 x 3/4" |
PHPD |
Nickel |
Local HW stores |
For fuse array |
0.25 |
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4 |
Nut |
#8-32 |
PHPD |
Nickel |
Local HW stores |
For fuse array |
0.25 |
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4 |
Fuse, 3AG |
10 Amp |
10v protection |
1 |
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12 volt power supply sub-assy-NEW TYPE |
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1 |
Transformer |
Signals 241-7-16 |
3 .5 Amp |
16v CT |
Jameco Electronics |
149956 |
T2 |
10 |
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12" |
wire |
Stranded |
18 AWG |
Local HW stores |
line cord, Blk-Wht |
T2 AC pri and secondary |
1 |
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1 |
Diode, rectifier |
Bridge-4 way |
35 Amp |
400 PV |
Mouser Electronics |
625GBPC3504 |
For 12v section |
3 |
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1 |
Screw |
#10-32 x 3/4" |
PHPD |
Nickel |
Local HW stores |
above bridge |
0.25 |
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1 |
Nut |
#10-32 |
Nickel |
Local HW stores |
0.25 |
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1 |
Capacitor |
Elect, PC grade |
30,000 uf |
35v |
Mouser Electronics |
CGS303U035W3C |
C2, 12 v section |
25 |
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1 |
Clamp |
for capacitor |
2.5"~2.56" |
Mouser Electronics |
539-VR10 |
for above C3 |
1.5 |
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3 |
Screw |
#8-32 x 1/2" |
PHPD |
Nickel |
Local HW stores |
Above clamp |
0.5 |
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1 |
Screw |
#8-32 x 1" |
PHPD |
Nickel |
Local HW stores |
Adjuster for above clamp |
0.25 |
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4 |
Nut |
#8-32 |
Nickel |
Local HW stores |
Above clamp, adjuster |
0.25 |
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1 |
Regulator, I.C. |
LM338 |
5 Amp |
Adjustable |
Jameco Electronics |
192284CF |
2 |
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1 |
Heat sink |
TO-3 holes |
2" x 4" |
All Electronics |
NLA |
IC regulator mount |
4 |
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2 |
Screw |
#4-40 |
1" |
Nickel |
Local HW stores |
mounting heat sink to chassis |
0.25 |
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2 |
bushing |
#4-40 |
1/4" |
All Electronics |
SP-42 |
mounting heat sink to chassis |
1 |
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2 |
Screw |
#4-40 |
1/2" |
Nickel |
Local HW stores |
mounting term lugs |
0.25 |
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4 |
Nut |
#4-40 |
Nickel |
Local HW stores |
mounting sink and term lugs |
0.25 |
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1 |
Terminal, lug type |
6 position |
blaclight |
Mouser Electronics |
components for this assy |
0.25 |
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1 |
Trimpot |
single turn |
10K |
1/8 w |
Hosfelt Electronics |
38-120 |
12v adjust |
1 |
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1 |
Resistor |
220 ohm |
1/4 watt |
Mouser Electronics |
For 12v regulator section |
0.25 |
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1 |
Capacitor |
Tantalum |
0 .1 uf |
35v |
Mouser Electronics |
80-T350A104K035AT |
For 12v regulator section |
0.25 |
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1 |
Capacitor |
Tantalum |
1 .0 uf |
35v |
Mouser Electronics |
80-T350A105K035AT |
For 12v regulator section |
0.25 |
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1 |
Capacitor |
Tantalum |
10 uf |
35v |
Mouser Electronics |
80-T350G106K035AT |
For 12v regulator section |
0.25 |
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Total est. parts cost less tx/ship |
327.75 |
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